AddThis Feed Button
AddThis Social Bookmark Button

 

December 2008
M T W T F S S
« Oct    
1234567
891011121314
15161718192021
22232425262728
293031  

Categories

Archives

Meta

Recent Posts

Recent Comments

FDM or Fused Deposition Modeling and FDM Prototyping

FDM or Fused Deposition Modeling is part of the Prototyping
Movement. Learn more about FDM Prototyping

FDM or Fused Deposition Modeling is said to be one type of a
free-form fabrication technologies being developed Stratasys Inc. As this
technology utilizes high force ABC plastic it is one of the most preferred
technologies for prototyping plastic parts which require force. The Fused
Deposition Modeling is a method of layered manufacturing which extrudes a very
thin drop of plastic, just one layer at a time. A string of plastic is supplied
into an extrusion cranium where this string is heated into a state of
semi-liquid form and then extruded via a very tiny passage onto the other layer
of the substance. Support substance is even being laid down in the same
method. 

 

How it Works? FDM is also said to be a solid
based rapid prototype method which extrudes substances to build a model layer
by layer. FDM is also the second most extensively utilized technology of rapid
prototyping after SLA or Stereolithography. Actually, a plastic string is being
released from a coil and then provides substances to an extrusion syringe. This
syringe is then heated to melt the stored plastic it also has a mechanism that
allows the flow of the melted plastic to turn on and off when required. This
syringe is later mounted to a mechanical phase that can be shifted both in
vertical and horizontal directions.

 

As the syringe is shifted over the desk in the much needed
calculations it drops a thin drop of extruded plastic to create a single layer.
This plastic later hardens immediately after being squeezed from the syringe
and merges to the lower layer. This complete procedure continues within a
chamber that is held at a temperature which is below the plastics melting
point.      

 

Other Substances Included in this Process:
Several other substances are also available for this procedure which includes
investment casting was and ABS as they offer excellent strength. Most recently,
poly (phenyl) sulfone or polycarbonate substances were also introduced that
expand the capacities of this method further in terms of temperature and
strength. Support construction is being constructed for overhanging geometries
and then is detached by breaking it away from those objects. Even a
water-soluble support substance that can just be washed away is available these
days.

 

This particular method is quiet easy and office friendly.
FDM process is also considered to be rather fast for small parts in the
category of a few cubic inches or with those having tall and thin form factors.
However, it can even be slow for those parts with wide cross segments. The
conclusion of producing parts with this method has been significantly improved
over these years. However, they are not quite on average compared to
Stereolithography. Three dimensional printing is yet another competitor to the
procedure of FDM. Nevertheless , FDM offers wide range and greater strength of
substances compared to the implementations of three dimensional products from Z
Corporation.       

 

Advantages and Disadvantages: One of the main advantages of utilizing the
method of FDM is the durable parts which can be made by using waxes and few
other engineering plastics. One of the main drawbacks of utilizing the method
of FDM is that these parts normally take longer time to create and the layering
is undoubtedly noticeable because of the process of extrusion.

About the author

Go to Prototype Zone to get your free ebook on Prototyping. Prototype Zone also has a
Prototype  Forum, Rapid
Prototyping
Information, and a Prototype
Blog with daily news on Rapid Prototyping. Go to www.prototypezone.com to visit the
site.

Tags: , , , , , , , , , , , , , , , , , ,

Related Posts

No comments yet.

Leave a comment

XHTML: You can use these tags: <a href="" title=""> <abbr title=""> <acronym title=""> <b> <blockquote cite=""> <code> <em> <i> <strike> <strong>

All fields marked with " * " are required.

 
Close
E-mail It